Engine Swaps to Better Sixes
One of the simplest methods of
improving the overall performance of 1937-51 Chevrolet passenger and
trucks is with the installation of a '55-'63 Chevy 235 or 261 six. Not
only does the increased displacement enhance performance, but the later
engines are a far better design! The 235-cubic-inch inliner made its debut
in trucks in 1941 and in passenger cars in 1950 (available only in
Powerglide automatic equipped deluxe model cars). The 235 offered improved
performance over its 216-cubic inch predecessor, but it still had a number
of shortcomings; namely the splash oiling system used to lubricate the rod
bearings.
For 1953, Chevrolet introduced an
improved version of its venerable six again in Powerglide-equipped cars
and featured pressure-lubricated rod bearings. Beginning in 1954, all
Chevrolets featured full pressure oiling; this significant change improved
the inline engine dramatically. Obviously, swapping one of these engines
into an earlier car is a desirable retrofit. But '53 Powerglide and '54
full pressure aren't as easy to come by as they once were, making the more
plentiful '55-'62 engines an excellent choice for such swaps. With the
same basic dimensions as the splash system the later engine is a simple
and effective up date.
A simple swap for '37-51's
The '37-51 cars all used the same
basic engine mounts, which are the rubber biscuit type. Two are used, one
on each side of the front motor plate. These mounts are also used on the
1935 Master,'36 Master and Standard, as well as all 1937-51 passenger cars
and sedan deliveries. The first step toward improving performance and
reliability for these early cars is yanking the original 216 or 15
bolt-head 235 out of the engine compartment.
Once the engine is out ( a process
made much easier by removing the sheet metal from the firewall forward),
remove the motor mount plate from the block. To do this, the vibration
damper must first be taken off the end of the crankshaft.
Next, remove the oil pan and the two
screws from behind the front main cap that secure the timing cover from
the inside. Now remove the four bolts and two studs from the rocker
assembly and lift it off as a unit. Older models have the oiling tube
attached with a screw-on fitting, so loosen it. Later models fit the
tubing into a hole in the head. Set the assembly into an overturned valve
cover so the springs don't push the rocker arms off the shaft. Punch 12
holes into a cardboard box and number them 1-12. Remove the pushrods and
put them in the cardboard in order. Use an egg carton to hold the lifters
in the same manner.
The crankshaft can now be turned,
either by prying against the teeth on the flywheel or turning it with a
special socket that fits over the end of the crankshaft, until the two
holes in the camshaft timing gear line up with the two screws in the
retainer. These screws are best removed by an impact driver. Pull the cam
gear forward and remove the shaft. With the camshaft out, three flathead
screws will be visible. Remove the screws and the remaining hex-head
screws that retain the plate with the impact driver used earlier. (If the
engine is a 37-41, the crankshaft gear must also be removed to get the
plate off.) Tap the plate lightly to separate it from the block.
Use the identical procedure to remove
the motor plate from the 235/261 to be installed. Install the mounting
plate from the old engine on the new one. For high performance application
(ease of changing the cam) we suggest at this time you drill the tapped
5/16-inch holes in the timing cover all the way through and tap thread to
3/8 coarse, then install studs. Now you can get the timing cover off
without removing the pan!
Install a new seal in the timing cover
and slide into place, using the crankshaft socket to center the seal on
the shaft then tighten the attaching screws and nuts on the new studs. If
you plan to use the wide V-belt, the 216 vibration damper and pulley may
be used. Remove the pulley from the 216 water pump and press it on the
late pump until the belt groove lines up with those in the vibration
damper and generator (this operation requires a 10 ton press), then cut
off the excess shaft. To make things easy, the Stovebolt Engine Company
has these modified pumps in stock. Install the original generator or the
wide groove pulley on an alternator. Cast and polished alternator brackets
are also available from the Stovebolt Engine Company.
If the late narrow belt is desired,
use the vibration damper off the later engine with the water pump pulley
from the 53-54 Chevy. Stovebolt also has pumps available for this
combination. Use an adapter in the late model head's temperature sender so
the early temperature gauge capillary tube can be installed. Install the
flywheel and bell housing from the old engine, along with the original
starter and clutch. Now the engine is ready to go back in the car. If a
261 is being installed, make sure an oil filter is used. The 261 is a full
flow system on the later models, and no oil pressure will be the result if
the oil line to the filter is disconnected.
Jimmies for early Chevys
Interestingly, the procedure outlined
can be used to install a GMC 228-248-270-302 in a '36 Master or Standard
passenger car by using a '37-51 passenger car motor mount plate. Use the
water pump and the vibration damper from a '37-40 Chevrolet, along with
the bell housing, transmission and starter from a '37-39 Chevy car. When
using a GMC with a 4 bolt crankshaft flange, use a '37-39 Chevy truck
flywheel for the 9 bolt heavy duty clutch. For the late GMC's with a 6
bolt crank flanges, use the GMC flywheel with a heavy duty passenger car
clutch. NOTE: The '37-39 bell housings will only accommodate a 10-inch
clutch.
Late Sixes for '52-54 Chevys
To install a late 235-261 in a '52-54
Chevrolet passenger car, there are two methods to consider. The first is
to locate the holes for the late front motor mount in the IFS cross member
(still called knee action by Chevrolet until 1954 ). The holes have to be
drilled in the correct places. On the 1952 models, there are flat spots in
the right place, but on the 53-54 models there are no indications of where
they should be, so you will have to get the measurements from a 49-51 and
copy them. Then install a 37-51 passenger car front plate on the late
235-261 engine.
The second way to accomplish this swap
is to buy custom mounts from Stovebolt Engine Company. The kits come with
frame and engine mounts and are a bolt on. The stock '52-54 motor mount
towers are riveted to the frame and have to be cut off, as they will
obstruct our frame brackets. Once engine mounts are attached, lower engine
into position and bolt down the transmission rear mount. Then locate the
frame brackets. Drill frame holes at this time and bolt into place. The
Stovebolt Engine Company motor mount kit is also of value when installing
a Stovebolt automatic transmission adapter behind a 235-261 because it
shortens the spread to the tail shaft of the transmission.
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